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2005 yz250f service manual free download - Yamaha motorcycle Service & Repair Manuals. Wirin DIagram
2005 yz250f service manual free download
Page Machine Identification There are two significant reasons for knowing the serial number of your machine: 1. When ordering parts, you can give the number to your Yamaha dealer for positive identification of the model you own. If your machine is stolen, the authorities will need the number to search for and identify your machine. Remove all dirt, mud, dust, and foreign material before removal and disassembly.
When washing the machine with high pres- sured water, cover the parts follows. We recommend to use Yamaha genuine parts for all replacements. All gaskets, oil seals, and O-rings should be replaced when an engine is overhauled. All circlips should be inspected carefully before reassembly.
Always replace piston pin clips after one use. Replace distorted circlips. When installing a circlip 1, make sure that the sharp-edged corner 2 is posi- tioned opposite to the thrust 3 it receives.
See the sectional view. Dry each terminal with an air blower. Connect and disconnect the connector two or three times. Pull the lead to check that it will not come off.
Using the correct special tool will help prevent damage caused by the use of improper tools or improvised techniques. The shape and part number used for the special tool differ by country, so two types are provided. Page 21 YM Ignition checker This instrument is necessary for checking the ignition system components.
Continue pushing the engine stop switch till the engine comes to a stop. Pull it toward the handlebar to acti- vate the front brake. Also, be sure to use new gasoline the day of a race. Recommended fuel: Premium unleaded gasoline only with a research octane number of 95 or higher. The use of leaded gasoline will cause severe damage to the engine internal parts such as valves, piston rings, and exhaust system, etc.
The exhaust fumes are poisonous; they can cause loss of consciousness and death in a very short time. Always operate the machine in a well-ventilated area. Pull the hot starter lever 1 and start the engine by kicking the kickstarter crank force- fully with a firm stroke.
As soon as the engine starts, Release the hot starter lever to close the air passage. Before starting the engine, fill the fuel tank with the fuel. Perform the pre-operation checks on the machine. Start and warm up the engine. Check the idle speed, and check the operation of the controls and the engine stop switch. Before washing the machine, block off the end of the exhaust pipe to prevent water from entering. After cleaning the machine thoroughly, prepare it for storage as follows: 1.
Drain the fuel tank, fuel lines, and the car- buretor float bowl. Torque specifications for special components or assemblies are included in the applicable sec- tions of this book. To avoid warpage, tighten multi-fastener assemblies in a crisscross fash- ion, in progressive stages, until full torque is reached. Page Regular Inspection And Adjustments If you are a doubt as to what intervals to follow in maintaining and lubricating your machine, consult your Yamaha dealer.
Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. If it splashes, wash it away with water. Place a container under the engine. Handling notes of coolant: The coolant is harmful so it should be han- dled with special care. NOTE: After cleaning, remove the remaining solvent by squeezing the element.
Start the engine and warm it up for several minutes, and then turn off the engine and wait for five minute. Place the machine on a level place and hold it on upright position by placing the suitable stand under the engine. If the oil filter is to be replaced during this oil change, remove the following parts and reinstall them.
Start the engine and thoroughly warm it up. Repeat the bleeding procedure when the tiny bubbles in the system have disap- peared.
Add brake fluid to the level line on the reservoir. Brake pedal height a: 5 mm 0. Pad pin plug: 3 Nm 0. NOTE: Replace the drive sprocket, rear wheel sprocket and drive chain as a set.
Elevate the rear wheel by placing the suit- able stand under the engine. Turn the adjuster 1 in. Standard tire pressure: kPa 1. Elevate the front wheel by placing a suit- able stand under the engine. When the engine has cooled, open the radi- ator cap by the following procedure: Place a thick rag, like a towel, over the radi- ator cap, slowly rotate the cap counter Throttle shaft assembly Push rod link lever assembly Pilot air jet Cold starter plunger 4 - Blow out all passages and jets with com- pressed air.
Float height: 8. Accelerator pump 1. NOTE: Make sure the spring 1 fits on the stopper a of the lever 2. Camshaft cap Clip Exhaust camshaft Intake camshaft Camshaft-to-cap clearance: 0. Timing chain tensioner 1. NOTE: The camshafts should be installed onto the cylinder head so that the punch mark c on the exhaust camshaft and the punch mark d on the intake camshaft must align with the cylinder head surface, as shown in the illustration.
Bolt timing chain tensioner : 10 Nm 1. Valve lifter Use special tool. Clearance stem to guide : Intake: 0. Runout limit: 0. Free length valve spring : Intake: Bolt cylinder Cylinder Piston pin clip Piston pin Use special tool.
NOTE: Clean carbon from the piston ring grooves and rings before measuring the side clearance. Top ring end 2nd ring end Oil ring end upper Oil ring Oil ring end lower 3. Clutch boss Thrust washer Primary driven gear Push lever shaft 4 - Measure at all four points. Friction plate thickness: 2. Bend the lock washer 1 tab. Oil seal Bearing 4 - EC Impeller shaft gear 1. EC4H Bearing 1.
Impeller shaft 1. Straighten the lock washer tab. EC4C Shift guide and shift lever assembly 1. Support the machine securely so there is no danger of it falling over. Bend the lock washer tab to lock the nut. Clutch cable holder Right crankcase Left crankcase Oil strainer Crankcase bearing 1.
Use the dial gauge and a thickness gauge. Page 10 Nm 1. Yamaha RD Wiring Diagram. Yamaha RX Wiring Diagram. Yamaha T Wiring Diagram. Yamaha Wiring Diagram G14A. The Japanese manufacturer Yamaha rightfully occupies the top positions in the ranking of the most famous motorcycle manufacturers.
The bikes of the presented company are known for their high quality and reliability. When they are created, innovative technologies are used, which are subsequently picked up by other manufacturers.
The ranking of the best Yamaha bikes includes two-wheelers of different categories. These are the most bought motorcycles that can boast of reliability and excellent assembly. The Yamaha motorcycle rating looks like this:. These are the best motorcycles, which are chosen by thousands of motorists all over the world.
These are spectacular, controllable bikes that will be the best choice. Hi, may I request if you also have the manual for Yamaha saluto part list Pl send me?
Ian Thursday, 15 September This is a fast and relatively inexpensive motorcycle that received a 4-stroke single-cylinder engine. The model has a sporty design, suitable for city driving. The bike received an injection fuel supply system, liquid cooling. This is a universal model that is suitable for beginners and experienced bikers. A strong steel frame and high-quality shock absorbers make the bike quite comfortable and hardy.
The best Yamaha chopper, which is very popular. Drag Star is suitable for long trips on asphalt tracks. The cruiser has a comfortable seat, a capacious gas tank. Among other advantages, drivers call the cardan drive, responsive disc brakes. The first place is occupied by a beautiful sports bike from a Japanese manufacturer. This is a naked bike with a powerful motor hp.
Provided liquid cooling, electronic fuel injection, which reduces fuel consumption. In addition, motorists love the stylish, original design of this sportbike. Due to its high performance, this model takes the first place in the rating.
Wirin DIagram. Yamaha Parts Catalogue Download.
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